Tool steel selection desk

Choose steel for the job it has to do.

A practical selection catalog for mold makers, tool designers, and manufacturing engineers. Compare material families, explore typical applications, and review tempering behavior before you finalize a specification.

Representative grade references only. Confirm the exact producer, standard, product route, condition, dimensions, and current availability before purchase.
Engineering noteThis page is a screening and education tool, not a material certificate or purchase specification. Nominal equivalents are not guaranteed interchangeable; use the mill’s current datasheet and the buyer’s drawing/specification.
Representative catalog

Tool steels by job and failure mode

Search aliases, grades, and use cases. “Best fit” describes a common starting point, not a universal winner. Some families have multiple product variants and delivery conditions.

Side-by-side comparison

Select up to three grades in the catalog. Compare typical fit and engineering tradeoffs.

Application finder

Start with the failure mode

Choose the job, work material, and main problem. The shortlist ranks relevant catalog entries using a transparent screening map.

What are you making?

Use this to narrow the field before reviewing supplier data.

The ranking reflects common application logic, not quantified design allowables or a guaranteed service-life prediction.

Suggested starting points

Based on your application, work material, and main challenge.

1
AISI 4140Good general choice for mold bases, holders and fixtures. Confirm condition and section hardness.
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2
P20 familyPrehardened option for general plastic molds. Check block size, polish needs and delivery hardness.
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3
AISI H13Consider for hot-work inserts and thermal cycling. Confirm exact grade and heat-treatment route.
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Interactive chart room

Tempering response

Select any catalog grade to view its reference graph or prehardened-grade guidance. / Selecciona cualquier grado del catálogo para ver su gráfica de referencia o la guía para grados preendurecidos.

Choose a grade

500 °C
Approximate chart read at marker— HRCSelect a grade
Choose a grade to view its interactive reference curve.
Design and process guide

Make the steel work with the tool

Selection is a system decision: substrate, geometry, heat treatment, surface finishing, cooling, and maintenance all affect performance.

01 · Plastic tooling

Match the mold surface to the resin

For ordinary thermoplastics, a prehardened mold steel can simplify machining and avoid a post-machining hardening distortion loop. For corrosive resins or wet service, evaluate a corrosion-resistant grade and the full cooling-channel environment.

  • Filled polymers can accelerate abrasive wear.
  • Optical polish and texture requirements affect cleanliness, hardness, and finishing route.
  • Large blocks require through-section hardness and uniformity data.
02 · Cold work

Balance wear against edge support

Blanking, fine blanking, and forming tools fail through different mechanisms. High abrasion can justify higher wear resistance; thin edges, interrupted cuts, or hard sheet may make chipping resistance and toughness decisive.

  • Map wear, galling, fatigue, and chipping separately.
  • Consider PM grades when conventional carbide size or distribution limits edge life.
  • Evaluate coatings only with a compatible substrate and pretreatment.
03 · Hot work

Design around heat flow and thermal cycling

Die-casting and forging tools see surface heat checks, wash, temper-back, and crack growth. Hot-work steels are selected for hot strength, toughness, thermal fatigue resistance, and manufacturability as a combined profile.

  • Cooling layout and local hot spots often govern die life.
  • Use the selected producer’s hardening and tempering schedule.
  • Surface treatments need a sound, stress-relieved substrate.
Engineering needCommon starting pointWhat to verify next
General injection mold, prehardenedModified P20 family (e.g. 1.2311 / 1.2312 / 1.2738 product variants)Block size, through-section hardness, polish/etch requirements, and delivery condition
Large mold blocks / higher strengthNickel-modified prehardened mold steel (e.g. 1.2738 class)Core hardness, dimensional uniformity, producer-specific limits and available block dimensions
Corrosive resin or damp storagePrehardened stainless mold steel (e.g. 1.2316 class)Actual resin chemistry, chloride exposure, cooling water, surface finish, and corrosion maintenance
Glass/mineral-filled polymerWear-resistant cavity inserts; evaluate hardened hot-work or PM grades by local wearFiber contact, gate/runner velocity, insert repair, corrosion, hardness, coating feasibility
Aluminum die casting / hot formingH13 / 1.2344 familySteel quality route, section size, tempering range, thermal fatigue and heat-check history
Blanking high-strength sheetD2 for many standard jobs; PM cold-work grade if wear/chipping balance is limitingSheet strength, thickness, clearance, edge geometry, coating, press dynamics and failure photos
Drills, broaches, taps, saw teethM2 / 1.3343 high-speed steelCutting speed, coolant, grind burn, edge preparation, tempering cycle and hot hardness
Heat treatment and toolroom handoff

A reliable workflow beats a copied number

Use this as a process-planning checklist. The exact cycle belongs to the chosen producer, furnace, part size, and required properties.

1

Freeze the material definition

Call out grade, applicable standard, product form, melting route/quality, delivery condition, and certificate requirements.

2

Plan machining and stress relief

Set stock allowance, rough-machine sequence, stress relief, sharp-corner control, and EDM/grinding strategy.

3

Qualify the heat treat

Specify the current technical sheet, section size, austenitizing condition, quench capability, temper count, and target hardness range.

4

Verify the finished tool

Record hardness at agreed locations; check distortion, cracks, surface condition, and representative coupons where needed.

Before using the chart: the plotted response lines are illustrative screening references, not certified data. Exact hardness response depends on the grade specification, producer, section size, starting condition, austenitizing and quenching conditions, and tempering cycle. Use the current technical data for the selected steel and qualify production heat treatment.
Common questions

Good questions before ordering

Is D2 interchangeable with every 1.2379 product?

No. D2 / 1.2379 / X153CrMoV12 are common cross-references, but cleanliness, carbide structure, product route, size, and guaranteed properties vary by mill and product variant. Specify the exact standard and producer requirement.

Should we harden a P20 mold after machining?

Many P20-class mold steels are supplied prehardened for direct machining. Do not assume a hardening cycle is needed or safe. Follow the specific grade’s delivery condition and supplier’s post-machining instructions.

Can I choose tempering temperature from this chart?

Use the chart to understand the trend and use it only as a visual trend. Final temperature, time, cycle count, quench, and target hardness must come from the current technical sheet for the exact grade and a qualified heat-treater procedure.

What details should be on a quote request?

Grade and standard, producer preference, certificate/traceability needs, form and finished dimensions, delivery condition, hardness target, required testing, quantity, destination, and whether saw cutting or machining is needed.

Selection references and limitations

This standalone guide contains no outbound page links. Grade-family cross-references are common industry references, not certifications or guaranteed substitutions. Confirm the exact specification, product condition, size and properties against current technical documentation before purchase or heat treatment.

The H13, D2 and M2 curves are approximate visual redraws of supplier tempering graphs for named product variants and test conditions. They are not universal AISI curves or tabulated material data. For production decisions, obtain the current heat-treatment chart for the exact alloy and producer, then qualify the cycle on representative material.

General references

ASTM A681 — Standard Specification for Tool Steels AlloyISO 4957 — Tool steelsASM Handbook, Volume 4: Heat TreatingProducer technical datasheets for the exact grade and product
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